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Copper Honeycomb Panel
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Copper Honeycomb Panel

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Copper Honeycomb Panel

Kingmets Copper Honeycomb Panel is a sandwich material consisted of: two copper skin sheets laminated to an hexagonal aluminium honeycomb core by using two components PU glue. As a more economic option, we can make the bottom skin sheet by using aluminium sheet instead of copper sheet.

 

Copper panel has long history to be used for architectural application, like dooms, exterior walls, interior walls, ceiling etc. It’s a durable & luxury material. The surface of copper will be naturally oxidized and this brings the material a different aesthetic beauty from other construction material. While our innovation way of using aluminium honeycomb core as a substrate material to support the copper skin sheet brings the material a very outstanding strength & cost ratio.


We also make brass honeycomb panel besides copper. Brass is a copper & zinc alloy.


Specifications of Copper Honeycomb Panel

Panel thickness

10mm, 15mm, 20mm, 25mm or as required thickness

Panel width

600mm, 800mm, 1000mm or as required width

Panel length

2440mm, 3000mm, 4000mm, 5800mm or customized length

Copper skin thickness

0.5mm, 0.7mm, 0.8mm, 1mm or as per required thickness

Honeycomb core

Aluminium honeycomb A6*0.05 (or as required)

Copper alloy

Pure Copper T2, or Brass Cu62

Copper finishes

Natural Copper, Natural Brass, Pre-aged surface or Patina surface

Shape

Flat panels, or pre-fabricated shapes as per shop drawing

Panel edge

Closed edges, open edges


Key Benefits of Copper Honeycomb Panel

Antique look
Excellet flatness

Copper is a precious metal and it is an activate metal. The surface will naturally be oxidized and keep changing. Such an aging process gives the panel an amazing "life". The color will turn to dark brown and eventually develop a copper patina

Comparing to single layer copper panel which is quite soft, copper honeycomb panel is very rigid and surface is smooth & flat. The honeycomb core panel is a high strength hexagonal structure, it adds up a lot of strength to the copper face skin sheets.

Light weight Long service life

Honeycomb panel is made with a hollow but rigid core, a 10mm thick honeycomb panel with 0.7mm copper skin weighs only 13.5kgs/m2, but a 4mm thick solid copper panel weighs 35.6kgs/m2. Honeycomb panel can save the weight by 60%.

Copper is durable material, the copper patina is a natural protection to the base metal, preventing it from further oxidization. It will not rust like steel does. We can expect the copper panels to last for decades but still remains in good shape.
Fire retardant Fully recyclable

Copper skin sheet & honeycomb core are both fire retardant material, so the honeycomb panel is fire retardant material & classified as FR A2 grade.

Both copper skin sheet & aluminium honeycomb core can be detached and recycled after it's service life. There is bearly no environmental impact to mother earth.


Finishes of Copper Honeycomb Panel

Natural Copper Honeycomb Panel

Natural Copper

Natural Brass Honeycomb panel

Natural Brass

Pre-oxidized Copper honeycomb panel

Aged Copper

Patina Copper Honeycomb Panel

Patina Copper


Applications of Copper Honeycomb Panel

copper honeycomb panel for facade cladding

Facade Cladding

Copper Honeycomb panel for ceiling and interior wall

Interior Wall & Ceiling


Workshop at a Glance 

FRP Skin Cutting

Copper Skins Cutting


Automatic Glue Spraying

Automatic Glue Spraying


Aluminium honeycomb panel production line

Honeycomb Panel Production Line

aluminum honeycomb panel assembly

Panel Assembly


aluminum honeycomb panel pressing

Panel Pressing Machine


panel edge trimming

Panel Edge Trimming


Technical Date of Copper Honeycomb Panel

Basic Information
Item Value Tolerance
Panel thickness 10mm +/-0.2mm
Copper skin thickess 0.7mm Cu (Top)+ 0.7mm Al (Bottom) +/-0.03mm
Copper alloy T2 or Cu62
Honeycomb core Aluminium Honeycomb A6*0.05
Panel width 1000mm or customized +/-2mm
Panel length 2440mm or customized +/-4mm
Diagonal N/A ≤5mm
Flatness N/A <2mm/m
Panel weight 9.24kgs/sq.m +/-5%

Chemical Composition (based on alloy T2):
Element Actual Value Element Actual Value
Cu >99.95 Fe 0.0014
Zn 0.00076 Pb 0.0014
P 0.00078 S 0.0015
As 0.00081


Mechanical Properties
Property Test Method Test Result
Tensile Sterngth, Rm ASTM E8/E8M-11
    (Testing on stainless steel skins)
302N/mm2
Percentage Elongation after Fracture, A50mm 11%
Core Shear Ultimate Strength With reference to ASTM C393M-06 3points loading 0.77Mpa
Peel Torque With reference to ASTM D1781-98(2012) 7.23mm·kgf/mm

Fire Proof Properties
Property Test Method Test Result
Fire classification EN13501-1 FR A2
Fire classification BS476 Part 6 & 7 Class O


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Kingmets New Material Co., Limited is a manufacturer and supplier of various types of aluminium materials. Our main products are different types of solid aluminium panels, honeycomb panels, sandwich panels & composite panels.
 

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